Scheme of production

“Tea House” LLP has been producing high quality products at its in-house facilities since 2001. Two factories are operating, the production technology of which is based on the international quality standards meeting the requirements of the authorities of state control and supervision.

Conformance to the international standards

Personnel, equipment and production processes of “Tea House” LLP work in order to satisfy the interests of every consumer in quality product. For this purpose the factories and workshops of “Tea House” LLP have been certified for conformance to requirements of ISO 22000:2005 (Safety Management System of Food products). Additionally the system of constant exchange of information between the Company’s divisions and the concerned parties was established as well as the system of regular analysis of management system formed according to requirements of MC ISO 22000:2005.

Production of bagged tea

The packing factory for bagged tea is built according to a technology of the Italian company IMA – a leader in the area of production of bagged tea.

A specific distinction of bagged tea manufactured by “Tea House” LLP is that a filter-paper bag and thread with label are attached using adhesive food tape, not by a metal clip. This is a premium method of forming of standard two-chamber sachet at high-speed lines, which is considered the most appropriate and convenient for consumer.

The productivity of the factory manufacturing bagged tea is 60 ton per month.

Production of packaged tea

The factory for production of packaged tea is built according to the technologies of the German company Bosch and the English company Marden Edwards. “Tea House” LLP produces tea in two variants of packaging: cardboard and soft package.

Before loading by the supplier of raw materials in transport unit he sends express mail a tea sample to Tea House laboratory.
The laboratory checks a tea sample on compliance organoleptic to properties, to the established standards. Only after approval by a titester of the Tea House company the container with tea goes back on factory of the city of Alma-Ata.
After arrival on raw-material storage and from it samples for comparison with approved before shipment again undertake. In case of discrepancy the container is rejected and it send back for a supplier account.
Before the raw materials unsubscribe in production, it undergoes repeated testing in laboratory since it could deteriorate in a warehouse.
The raw materials pass final cleaning: via the magnetic reel (once again just in case), a sieve and an extension (to exhaust a dust, it can formed from insignificant destruction of a granule or a leaf during transportation).
After cleaning the raw materials arrive in a blended tower. In the same place it is possible to mix raw materials.
From a blended tower the raw materials arrive on packing: at first it pack into the tight polypropylene metallized package, then the package is packed into a pack. Further the pack is wrapped in an external polypropylene film with a detachable strip. The packer standing at the exit ofthis line checks quality of packing and packs tea into secondarycorrugated packaging.
From each batch 3 samples are written out in laboratory where check already ready-made product: quality of packaging, marking. 1 pack is opened and passes the last control on organoleptic, two others - pass into factory archive as alarm samples. There they are stored 2 years - to expiry date. The archive is updated constantly.