“Tea House” LLP has been producing high quality products at its in-house facilities since 2001. Two factories are operating, the production technology of which is based on the international quality standards meeting the requirements of the authorities of state control and supervision.
Personnel, equipment and production processes of “Tea House” LLP work in order to satisfy the interests of every consumer in quality product. For this purpose the factories and workshops of “Tea House” LLP have been certified for conformance to requirements of ISO 22000:2005 (Safety Management System of Food products). Additionally the system of constant exchange of information between the Company’s divisions and the concerned parties was established as well as the system of regular analysis of management system formed according to requirements of MC ISO 22000:2005.
The packing factory for bagged tea is built according to a technology of the Italian company IMA – a leader in the area of production of bagged tea.
A specific distinction of bagged tea manufactured by “Tea House” LLP is that a filter-paper bag and thread with label are attached using adhesive food tape, not by a metal clip. This is a premium method of forming of standard two-chamber sachet at high-speed lines, which is considered the most appropriate and convenient for consumer.
The productivity of the factory manufacturing bagged tea is 60 ton per month.
The factory for production of packaged tea is built according to the technologies of the German company Bosch and the English company Marden Edwards. “Tea House” LLP produces tea in two variants of packaging: cardboard and soft package.
ШАГ 1
Before loading by the supplier of
raw materials in transport unit he
sends express mail a tea sample to
Tea House laboratory.
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ШАГ 2
The laboratory checks a tea sample
on compliance organoleptic to properties,
to the established standards. Only after
approval by a titester of the
Tea House company the container
with tea goes back on factory
of the city of Alma-Ata.
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ШАГ 3
After arrival on raw-material
storage and from it samples for
comparison with approved before
shipment again undertake. In case
of discrepancy the container is
rejected and it send back for
a supplier account.
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ШАГ 4
Before the raw materials unsubscribe
in production, it undergoes repeated
testing in laboratory since it could
deteriorate in a warehouse.
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ШАГ 5
The raw materials pass final cleaning:
via the magnetic reel (once again just
in case), a sieve and an extension
(to exhaust a dust, it can formed
from insignificant destruction of
a granule or a leaf during transportation).
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ШАГ 6
After cleaning the raw materials arrive
in a blended tower. In the same place
it is possible to mix raw materials.
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ШАГ 7
From a blended tower the raw materials
arrive on packing: at first it pack
into the tight polypropylene metallized
package, then the package is packed into
a pack. Further the pack is wrapped in
an external polypropylene film with a
detachable strip. The packer standing
at the exit ofthis line checks quality
of packing and packs tea into
secondarycorrugated packaging.
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ШАГ 8
From each batch 3 samples are written
out in laboratory where check already
ready-made product: quality of packaging,
marking. 1 pack is opened and passes the
last control on organoleptic, two others
- pass into factory archive as alarm
samples. There they are stored 2 years
- to expiry date. The archive is updated
constantly.
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